广州市华运科技有限公司
Guangzhou Huayun Technology Co. , Ltd.
智 能 1
UV
电 源 使 用 说 明 书
UV Intelligent power operation manual
广州市华运科技有限公司
Guangzhou Huayun Technology Co. , Ltd.
2
目录
一、公司简介.................................................................................................................3
二、产品概述.................................................................................................................3
三、产品特点.................................................................................................................4
四、选型指南.................................................................................................................5
五、系统接线图.............................................................................................................6
六、技术数据.................................................................................................................8
七、产品尺寸...............................................................................................................10
八、系统接口与接线...................................................................................................12
8.1主功率端子功能说明......................................................................................................13
8.2通用数字量输入/输出端子............................................................................................ 13
8.3控制端子..........................................................................................................................15
8.4手持盒接口......................................................................................................................16
8.5 RS485通讯接口..............................................................................................................17
九、通讯协议...............................................................................................................18
9.1协议概述..........................................................................................................................18
9.2协议操作(标题待优化)..............................................................................................19
9.2.1查询操作............................................................................................................................20
9.2.2写入操作............................................................................................................................20
9.2.3通讯异常报警信息............................................................................................................21
9.2.4通信参数的地址定义........................................................................................................21
9.2.4.1数字电源参数地址分布 06(H)支持的寄存器...................................................... 22
9.2.4.1.2数字电源状态监控一览表 03(H)支持的寄存器.............................................. 22
9.2.4.1.3数字电源故障定义览表......................................................................................23
十、手操盒 HMI 操作说明...........................................................................................26
10.1电源配置 LCD液晶屏手操盒 HMI............................................................................. 27
10.2运行状态灯....................................................................................................................27
10.3功能键一共 9个按键,功能说明................................................................................28
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一、公司简介
公司成立于 2017 年,坐落于思科城旁,是一家致力于研发、生产和销售高品质智能 UV
电源、LED 电源及其相应配套设备的高科技公司。
公司核心销售团队拥有 20 多年生产销售 UV 电源经验,公司研发团队具有深厚电力电子
研发背景。公司秉承数字成就未来,采用模块化柔性设计,可最大限度满足客户订制化需
求。
公司愿景: 成为 UV 行业领先的系统解决方案公司
公司使命:为客户提供最优 UV 解决方案,帮助客户成功。
公司核心价值观:创新、坦诚、感恩、分享
1 Company Profile
Our company was founded in 2017, located on side of Sike city, which is a manufacturer and trader
specialized in research of high quality of UV intelligent power 、LED power and matching equipment.
Our core sales team have more than 20 years experiences in UV power, R&D team have profound
R&D background in power electronics.
二、产品概述
HYUV 系列是基于我司最新研发的模块化控制平台,针对 UV 固化行业开发的新型高效智
能 UV 变频电源;采用 32 位高性能 TI DSP 微处理器,基于先进的前馈+PID 功率控制算法,
实现高动态响应,输出功率恒定并无极可调;即使电网电压在一定范围内波动、输出能量依
然稳定;能满足各种灯管负载的应用。该系列产品预留丰富外设接口,包括 RS485 通讯接
口、多路数字输入/输出接口、模拟量输入/输出接口、双路大功率继电器输出和预留辅助编
码器接口,可灵活实现多机组网或 PLC 控制或单机最小系统组网,为客户提供灵活丰富解决
方案。
2. Product Introduction
HYUV series is a new high-efficient UV frequency conversion power designed on our latest
researched modularized control platform and target on UV curing business, which adopt 32 bits highperformance TI DSP MPU, based on advanced PID feed-forward power control algorithm to realize high
dynamic response, can maintain constant output power with stepless. keep stable of output energy even
when power grid fluctuated within limits, meet the needs of various applications of loads.
HYUN series reserved rich external peripherals which include RS-485, Multiple digital I/O interface,
analog I/O interface, dual high power relay output and reserved auxiliary encoder interface. It can
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realize multi-singlechip ,PLC control or singlechip minimum system, provide users with flexible and
diverse solutions.
HYUV 系列电源可精确设定输出功率,并动态实现功率闭环可广泛应用于胶印印刷,如烟
标包装印刷、彩印包装印刷等大型印刷行业;由于 UV 灯能发出特定波长能量光源,在特殊印
刷行业,如网版印刷、平版印刷、凸版印刷、自粘商标、金属铭牌、KT 板、玻璃、陶瓷、电
子零件、单面电路板等基材上印制晶体冰花、磨砂、水晶宝石、七彩凸油等特殊效果印刷上
广泛应用;由于 UV 灯具有大功率,能集中产生大量热量特点,特别适用于木材表面光亮涂
装、纸面上光、塑胶地板、光纤线表面涂装。瞬间干燥、节省时间、生产效率高。能使印件
表面达到高光泽,耐磨擦、耐溶剂的效果;同时由于高温高能量广源特性,在电声行业,如
微型扬声器、扬声器喇叭、受话器、耳机、耳塞等胶水固化也大量采用。
HYUN series comes delivered with precision setting set for output power and dynamic power closed
loop which adopt in large printing factory, such as cigarette packet printing, color packing printing etc.
UV light also used in some special printing version since it can emit specific wavelength light, such as
screen printing, planographic printing, letterpress printing, autohesion lable, metal nameplate, KT board,
glass, ceramic, electrical part, Single-Sided PCBs’ printing of ice crystal, frosting, jewel crystal, color
letterpress. Beside, since its high power, UV specially suitable for timber surface high gloss, Paper
glazing, plastic floor, optical cable surface coating, producing of immense heat concentratedly bring
wink-dry, time-save and high efficient, make materials surface high gloss, abrasion and solvent
resistance. In addition, high temperature and high energy character also make it adopt widely in
Electroacoustic industry for glue curing, like micro speaker, POP-UP SPEAKER, receiver, earphone and
earplug.
三、产品特点
1、高效节能,相对传统变压器+电容模式,采用动态无级调节技术,最大可节能达 30%
2、采用 32 位高性能 DSP,全功能实现数字化控制,可实现单机最小系统组网控制
3、采用动态前馈控制+PID 算法控制,实现电源稳定输出
4、支持汞灯、各种金属卤素灯,动态调整点灯过程,实现平滑启动
5、现场免调试,实现一键式傻瓜操作
6、专有控制算法,实现网侧浪涌电压抑制
7、具有缺相、过流、过温、欠压和过压等全面保护功能
8、包括 1 路模拟量输入口,2 路模拟量输出口、7 路通用数字输入口和 4 路通用输出口
9、预留 2 路继电器干触点输出,可用于控制外部大功率风机、快门
10、预留辅助编码器接口,可根据流水线动态调整功率输出(选配待开发功能)
11、预留外部 K 型热电偶输入节点,可实现产线温度闭环控制(选配待开发功能)
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12、预留 RS485 通讯接口,可实现多机并联组网或外部 PLC 控制
3. Specification
1) High efficiency. Comparing to traditional transformer+capacitor, HYUV save max 30% power
by adopting dynamic stepless adjustive technology.
2) 32 bites DSP, a pure digital control system can realize ingle chip microcomputer minimum
system control
3) PID feed-forward power control algorithm get stable power supply
4 )Support mercury camp, metal halid lamps, dynamic regulation lighting on for graceful start.
5) Commissioning free on site, Easy One-button operation.
6)Proprietary control algorithm to restrain surge voltage on line side
7) Posses comprehensive protection function include default phase, overcurrent, overtemperature, undervoltage and overvoltage etc.
8)Contain 1 channel of analog input interface, 2 channels of analog output interface, 7 channels
of common digital input interface and 4 common output interface.
9) Reserve 2 channels of relay dry contact output for controlling of high-power fan and shutter.
10) Reserve Auxiliary encoder interface which can adjust output power according assembly
line(optional)
11) Reserve outside K-thermocouple input node for closed-loop temperature control(optional).
12) Reserve Rs-485 interface for multi-single chip or PLC control system
四、选型指南 Calalog
2000 系列智能电源型号与技术数据
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4. Catalogs
2000 Series Intelligent Power Model and Technical Data
No. Model Output
Output
Remark
4 HV2000-4T010 10 800~~1450
5 Wiring Diagram
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六、技术数据
HV1000/2000 产品技术指标及规格
4T#系列:三相 AC380V 50/60Hz
3T#系列:三相 AC220V 50/60Hz
2T#系列:单相 AC220V 50/60Hz
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6.Technical Data
HV1000/2000series Technical Specification
Units Items Specification
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Units Items Specification
7 Outline Dimensions
Table 7--1
Length
Width
Height
Mounting
Mounting
1 HV2000-4T030 430 203 212 410 165
2 HV2000-4T060 430 203 212 410 165
3 HV2000-4T100 470 203 225 450 165
4 HV2000-4T120 535 203 258 515 165
5 HV2000-4T160 555 222 258 540 165
6 HV2000-4T180 555 222 258 540 165
7 HV2000-4T250 600 268 258 580 210
HV2000-4T060 Model outline dimensions
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8、Interfaces and Wiring
HV1000/2000 series interfaces as below:
Table 8-1 HV1000/2000 Interface Summary
Description Specification Type
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Green European
Green European
Green European
8.1 Main Power Terminals Function
Main power terminals include AC input terminal RST and light output terminal UV, show
as below:
Table 8-2 Main Power Terminals
Category Definition Description Remarks
T T-phase input
NOTE:
1. Start connection after 10 minutes of outage
2. Pls make sure digital power PE terminal was already grounding
3. Do not install Power Factor Correction Controller and surge absorber.
8.2通用数字量输入/输出端子
HV1000系列预留了 2路继电器输出和 2路数字量输入;
HV2000系列预留了 2路继电器输出、4路数字量输入和 2路数字量输出;
端子类型见下图:其中左边为 pin1。
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8.2 Common Digital I/O Terminals
HV1000 series reserve 2 channels of relay dry contact output and 2 channels of digital
inputs.
HV2000 series reserve 2 channels of relay dry contact output, 4 channels of digital input
and 2 channels of digital outputs.
terminals type show as below, left side is pin1.
Terminals details show as below:
Table 8-3 Common Digital I/O Terminals
Pin Descrip
(i
t n
io
te
n
rnal source)
Remark
1 +24vpower output
2 0v(com.)
Tp output normally open contact 2
7 Reserve
8 Reserve
9 Photoelectric switch inputand com11 Reserve
12 Reserve
Schematic diagrams show as below:
Table 8-4 Common digital I/O terminal schematic diagrams
No. Type Circuit diagram Remark
RLW12/RLD22
RLW11/RLD21
4
3
1 2
13 Reserve
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Reserve Hv2000 series exclusive
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3
1
3
21
DO1/2
5.6K 1/4W ±5%
43
+24V
8.3 CONTROL TERMINAL
该端子主要用于控制数字电源运行,并对外输出电源本身状态,可很方便通过
外围电路或 PLC 快速实现对数字电源正常使用。
端子类型见下图:其中左边为 pin1。
8.3 Control Terminals
These terminals used for digital power operation controlling, and power state output,
digital operation can be conveniently controlled through peripheral circuit and PLC
terminals details show as below:
Table 8-5 Main Power Wiring Terminals
Pin Description Remark
3 Com
5 Com
6 Power on input(link to com)
7 Standby signal input(link to com)
8 Reserve
9
10 Reserve
Reserve
11
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Table 8-6 Control Terminals Diagrams
No. Type Circuit diagram Remark
3
1
3
21
FLT/RDY
43
+24V
MAX662 TN.C SCK VCC
4
3 T+ SOMI CS GND
1
8.4 Handheld box interface
该接口用于调试专用手持盒连接电缆接口。其中 HV1000 系列为传统式手持盒;
HV2000 为 LCD 屏调试手持盒。接口采用 RJ45 标准网口,示意图如下:
8.4 Handheld Box Interface
This interface used for commissioning of dedicated ZSSY interface, HV1000 is traditional
style, HV2000 is LCD style. The interface adopt RJ45 standard interface as follow:
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8.5 RS485 Communication Interface
RS485 interface adopt green European terminals as below, left is pin1.
Table 8-7 RS485 Interface Definitions
Pin Definition Description Remark
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九、通讯协议
HV1000/2000 系列电源采用标准 MODBUS 协议,支持 03(H)读取多个保持寄存器
和 06(H)写入单个寄存器两个功能码。物理层采用标准的 RS485 接口。
本协议适用于 HV1000/2000 系列数字电源与应用设备及附件间的通讯。
9. Communication Protocol
HV1000/2000 series adopt standard MODBUS protocol, which has 2 function code, 03(H)
that read Multiple Holding Register and 06(H) Preset Single Register. Physical layers use
standard RS485 interface.
The protocol is the same with communication between HV1000/2000 series power and
application apparatus and accessories.
9.1 协议概述
应用协议层:
物理接口层:RS485(458 配置:波特率 9600,8 位数据位,无效验,1 位停
止。)
特殊规定:本应用中对数据帧的起始条件追加约束规定:各数据帧的起始间隔
时间大于 3.5 个字节传输周期(标准),但最小间隔时间不得小于 0.5mS。
应用数据单元 ADU 数据格式如下表:
表 9-1 HV1000/2000 系列 ADU 定义
注:
1、数据格式采用 MODBUS-RTU 标准格式,其中地址和功能代码各占一个字节
(1BYTE),16 位(2BYTE)数据中,高位在前,低位在后。
2、每帧数据(ADU)最大容量为 256 字节(256BYTE),包括地址位和 CRC 校验
位。
9.1 Protocol Introduction
Application protocol: MODBUS-RTU
Physical Interface:RS485(485: bps9600,8 data bits, none, 1 stop)
NOTE: The application add constraint qualification to initial condition of data frames :the
initial interval time between data frames must over 3.5 bytes transmission cycle
(standard),while minimum interval time also over 0.5ms.
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Application Data Unit ADU data format as below:
Table 9-1 ADU Definition of HV1000/2000series
Adu
NOTE:1. It adopt MODBUS-RTU as standard data format, address and Function code
occupy 1 byte respectively, MSB first in 2 bytes data,
2. Each ADU full capacity is 256 bytes, which include address bit and CRC check bit
协议数据单元 ADU 数据格式如下表:
Table 9-2 HV1000/2000 系列 PDU 定义
在 PDU 数据区中,除功能代码占一个字节外,各数据占用的字节数具有以下规
律:
1、外设对数字电源查询或写入以字 2BYTE 为单位;
2、数字电源对外设查询或写入以字节 1BYTE 为单位;
3、子功能代码以字 2BYTE 为单位;
4、异常应答以字节 1BYTE 为单位。
2) Protocol data unit PDU data format as below:
Table 9-2 PDU Definition of HV1000/2000 Series
Pdu
80h+function code Exception code
01~~08Despite function code consume 1 byte, each data byte consumption follow below rules:
1 Peripherals request query or write in digital power in 2 bytes.
2 Digital power query or write in peripherals in 1 byte.
3 Subfunction code in 2 bytes.
4 Exception response in 1 byte
9.2 协议操作
本协议包括外设和数字电源间查询(03H)和写入(06H)操作。为方便理解,
现规范如下:
查询(功能码 03H):外设对数字电源进行查询,以字 2BYTE 为单位,且数字
电源对外设应答以字节 1BYTE 为单位;
写入(功能码 06H):外设对数字电源进行写入,以字 2BYTE 为单位,且数字
电源对外设应答以字节 1BYTE 为单位;
9.2 Protocol Operation
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The protocol includes query(03H) and write(06H) between Peripherals and digital
powers. To facilitate understanding, take regulation as follow:
Query(function code 03H):peripherals query digital power in 2 bytes,and digital power
response in 1 byte.
Write (function code 06H): peripherals write in digital power in 2 bytes,and digital power
response in 1 byte.
9.2.1 查询操作
外设请求查询数字电源命令格式:
数字电源应答外设查询结果格式:
9.2.1 Query Operation
Peripherals request query command format
Function code 1 byte 03h
Digital power response query result format
Function code 1 byte 03h
9.2.2 写入操作
外设请求写入数字电源命令格式:
数字电源应答外设写入结果格式:
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9.2.2 Write Operation
Peripherals request to write to digital power command format
Function code 1 byte 06h
Registers address 2 bytes 0~~0ffffh
Registers value 2 bytes 0~~0ffffh
Digital power response written query result format
Function code 1 byte 03h
9.2.3 通讯异常报警信息
当外设检测到数字电源返回信息的地址正确,功能码正确,但数据不符合
MODBUS-RTU 要求时,会回复地址位 8000H 的错误代码。
9.2.3 Abnormal Communication Alarm Information
When peripherals found correct address and function code but incorrect data format from
MODBUS-RTU by digital powers’ returning, will reply error code 8000H of address bit.
Abnormal Code
code Trouble shooting
01 Illegal address
02 CRC error
03 Illegal parameter
04 Invalid command in current state
05 Read-only, writes rejected
06 Writes only, read rejected
07 No permission
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08 Unknown error
9.2.4 通信参数的地址定义
9.2.4.1 数字电源参数地址分布 06(H)支持的寄存器
9.2.4 Address Definition of Communications Parameters
9.2.4.1 Address Distributing Of Digital Power Parameters
Supported Registers Of 06(H)
Register
Register Address
Unit Remark
Standby
1002(H) 9.2.4.1.2 数字电源状态监控一览表 03(H)支持的寄存器
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9.2.4.1.2 Digital Power Monitoring List --Supported Registers Of 03(H)
No. Description Unit Address Remark
communication 10 times
communication 10 times
Digital power output voltage V D002H
9.2.4.1.3 数字电源故障定义览表
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9.2.4.1.3 Digital Power Fault Definition List
No. Fault Definition-Description 1 D007
Hradiator overheat Bit8
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Reserved Bit0
十、手操盒 HMI 操作说明
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10.1 电源配置 LCD 液晶屏手操盒 HMI
手操盒 HMI 界面如图:
表 10-1LCD 屏信息说明
Table 10-1 LCD Screen Information Description
No Definition Description Remark
3 troubleshooting Check power fault state
4 about Check factory version
10.2 运行状态灯
表 10-2 运行状态灯说明
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10.2 Running Status Lamp
Table 10-2 Running Status Lamp Description
Definition Description Situation Status Remark
Status Color
off off
10.3 功能键一共 9 个按键,功能说明
表 10-3功能键说明
NO
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10.3 Function Button (Totally 9) Introduction
Table 10-3 Function Button Introduction
NO. Symbol Definition Description Remark
十一、手操盒设置参数 ZSSY setting parameter
一。状态查询(是读出内部参数)status Enquiry:
D-01输出电压 (0V)
D-02输出电流 (0.0A)
D-03输出功率 (0.0KW)
D-04散热器温度 (0℃)
D-05热电偶温度 (0℃)
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D-06整流电压 (0V)
D-07 BUCK电压 (0V)
D-08占空比 (0.0%)
D-09 485地址 (1)
D-10灯管类型 (汞灯)
D-11控制方式 (功率控制)
D-12锁状态 (未锁死)(无效)
D-13带锁计时 (0)
D-14灯管计时 (0)
D-15灯管总计时 (0)
二。参数设置 parameter setting
P1.01控制源 1 RS485. 0模拟量。P1.01 Locus of control 1: RS485. 0 analog
1故障查询-1/1(有故障就以中文表示出来)
Troubleshooting-1/1(Chineseexpression when out of order)
四。关于 About
1.产品型号:product model:
2.电源软件版本。Power Software version
3.键盘软件版本。Keyboard software version
4.生产日期。Production date
5.序列号。(五位数)serial number(5 digit):
11. Handheld Box Setting Parameters
1 Status Enquiry (Read Internal Parameters)
D-01 output voltage(0V)
D-02 output current(0.0A)
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D-03 output power(0.0KW)
D-04 radiator temperature(0℃)
D-05 thermocouple temperature(0℃)
D-06 rectified voltage(0V)
D-07 BUCK voltage(0V)
D-08 duty ratio(0.0%)
D-09 485 address(1)
D-10 tube type(mercury lamp)
D-11 control mode(power control)
D-12 lock state(unlock)(invalid)
D-13 lock time(0)
D-14 tube time(0)
D-15 tube total time(0)
2 Parameter Setting
P1.01 Locus of control 1: RS485. 0 analog
P1.02 485 address 1—127
P1.03 max power 3KW---30KW
P1.04 standby power: normally 30%
P1.05 service rating 0%---100%
P1.06 fan start delay: (s)
P1.07 fan close delay(min):
P1.08 photoelectric detection: 0No 1Yes
P1.09 overtime (s)
P1.10 Tube type: 0 Gallium lamp 1 mercury lamp
P1.11 Gallium lamp voltage:(1400V)
P1.12 unlock lock status: invalid(passoword:00000)
P1.13 cleanout time(0)
P1.14 Lock: 0yes 1No
P1.15 Language: 0 English 1 Chinese
P1.16 Buzzer : 0 No 1Yes
3 Troubleshooting
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1) Troubleshooting-1/1(Chinese expression when failure)
4 About
1) product model:
2).Power Software version
3). Keyboard software version
4). Production date
5). serial number(5 digits):
Guangzhou Huayun Technology Co. , Ltd.
智 能 1
UV
电 源 使 用 说 明 书
UV Intelligent power operation manual
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目录
一、公司简介.................................................................................................................3
二、产品概述.................................................................................................................3
三、产品特点.................................................................................................................4
四、选型指南.................................................................................................................5
五、系统接线图.............................................................................................................6
六、技术数据.................................................................................................................8
七、产品尺寸...............................................................................................................10
八、系统接口与接线...................................................................................................12
8.1主功率端子功能说明......................................................................................................13
8.2通用数字量输入/输出端子............................................................................................ 13
8.3控制端子..........................................................................................................................15
8.4手持盒接口......................................................................................................................16
8.5 RS485通讯接口..............................................................................................................17
九、通讯协议...............................................................................................................18
9.1协议概述..........................................................................................................................18
9.2协议操作(标题待优化)..............................................................................................19
9.2.1查询操作............................................................................................................................20
9.2.2写入操作............................................................................................................................20
9.2.3通讯异常报警信息............................................................................................................21
9.2.4通信参数的地址定义........................................................................................................21
9.2.4.1数字电源参数地址分布 06(H)支持的寄存器...................................................... 22
9.2.4.1.2数字电源状态监控一览表 03(H)支持的寄存器.............................................. 22
9.2.4.1.3数字电源故障定义览表......................................................................................23
十、手操盒 HMI 操作说明...........................................................................................26
10.1电源配置 LCD液晶屏手操盒 HMI............................................................................. 27
10.2运行状态灯....................................................................................................................27
10.3功能键一共 9个按键,功能说明................................................................................28
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一、公司简介
公司成立于 2017 年,坐落于思科城旁,是一家致力于研发、生产和销售高品质智能 UV
电源、LED 电源及其相应配套设备的高科技公司。
公司核心销售团队拥有 20 多年生产销售 UV 电源经验,公司研发团队具有深厚电力电子
研发背景。公司秉承数字成就未来,采用模块化柔性设计,可最大限度满足客户订制化需
求。
公司愿景: 成为 UV 行业领先的系统解决方案公司
公司使命:为客户提供最优 UV 解决方案,帮助客户成功。
公司核心价值观:创新、坦诚、感恩、分享
1 Company Profile
Our company was founded in 2017, located on side of Sike city, which is a manufacturer and trader
specialized in research of high quality of UV intelligent power 、LED power and matching equipment.
Our core sales team have more than 20 years experiences in UV power, R&D team have profound
R&D background in power electronics.
二、产品概述
HYUV 系列是基于我司最新研发的模块化控制平台,针对 UV 固化行业开发的新型高效智
能 UV 变频电源;采用 32 位高性能 TI DSP 微处理器,基于先进的前馈+PID 功率控制算法,
实现高动态响应,输出功率恒定并无极可调;即使电网电压在一定范围内波动、输出能量依
然稳定;能满足各种灯管负载的应用。该系列产品预留丰富外设接口,包括 RS485 通讯接
口、多路数字输入/输出接口、模拟量输入/输出接口、双路大功率继电器输出和预留辅助编
码器接口,可灵活实现多机组网或 PLC 控制或单机最小系统组网,为客户提供灵活丰富解决
方案。
2. Product Introduction
HYUV series is a new high-efficient UV frequency conversion power designed on our latest
researched modularized control platform and target on UV curing business, which adopt 32 bits highperformance TI DSP MPU, based on advanced PID feed-forward power control algorithm to realize high
dynamic response, can maintain constant output power with stepless. keep stable of output energy even
when power grid fluctuated within limits, meet the needs of various applications of loads.
HYUN series reserved rich external peripherals which include RS-485, Multiple digital I/O interface,
analog I/O interface, dual high power relay output and reserved auxiliary encoder interface. It can
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realize multi-singlechip ,PLC control or singlechip minimum system, provide users with flexible and
diverse solutions.
HYUV 系列电源可精确设定输出功率,并动态实现功率闭环可广泛应用于胶印印刷,如烟
标包装印刷、彩印包装印刷等大型印刷行业;由于 UV 灯能发出特定波长能量光源,在特殊印
刷行业,如网版印刷、平版印刷、凸版印刷、自粘商标、金属铭牌、KT 板、玻璃、陶瓷、电
子零件、单面电路板等基材上印制晶体冰花、磨砂、水晶宝石、七彩凸油等特殊效果印刷上
广泛应用;由于 UV 灯具有大功率,能集中产生大量热量特点,特别适用于木材表面光亮涂
装、纸面上光、塑胶地板、光纤线表面涂装。瞬间干燥、节省时间、生产效率高。能使印件
表面达到高光泽,耐磨擦、耐溶剂的效果;同时由于高温高能量广源特性,在电声行业,如
微型扬声器、扬声器喇叭、受话器、耳机、耳塞等胶水固化也大量采用。
HYUN series comes delivered with precision setting set for output power and dynamic power closed
loop which adopt in large printing factory, such as cigarette packet printing, color packing printing etc.
UV light also used in some special printing version since it can emit specific wavelength light, such as
screen printing, planographic printing, letterpress printing, autohesion lable, metal nameplate, KT board,
glass, ceramic, electrical part, Single-Sided PCBs’ printing of ice crystal, frosting, jewel crystal, color
letterpress. Beside, since its high power, UV specially suitable for timber surface high gloss, Paper
glazing, plastic floor, optical cable surface coating, producing of immense heat concentratedly bring
wink-dry, time-save and high efficient, make materials surface high gloss, abrasion and solvent
resistance. In addition, high temperature and high energy character also make it adopt widely in
Electroacoustic industry for glue curing, like micro speaker, POP-UP SPEAKER, receiver, earphone and
earplug.
三、产品特点
1、高效节能,相对传统变压器+电容模式,采用动态无级调节技术,最大可节能达 30%
2、采用 32 位高性能 DSP,全功能实现数字化控制,可实现单机最小系统组网控制
3、采用动态前馈控制+PID 算法控制,实现电源稳定输出
4、支持汞灯、各种金属卤素灯,动态调整点灯过程,实现平滑启动
5、现场免调试,实现一键式傻瓜操作
6、专有控制算法,实现网侧浪涌电压抑制
7、具有缺相、过流、过温、欠压和过压等全面保护功能
8、包括 1 路模拟量输入口,2 路模拟量输出口、7 路通用数字输入口和 4 路通用输出口
9、预留 2 路继电器干触点输出,可用于控制外部大功率风机、快门
10、预留辅助编码器接口,可根据流水线动态调整功率输出(选配待开发功能)
11、预留外部 K 型热电偶输入节点,可实现产线温度闭环控制(选配待开发功能)
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12、预留 RS485 通讯接口,可实现多机并联组网或外部 PLC 控制
3. Specification
1) High efficiency. Comparing to traditional transformer+capacitor, HYUV save max 30% power
by adopting dynamic stepless adjustive technology.
2) 32 bites DSP, a pure digital control system can realize ingle chip microcomputer minimum
system control
3) PID feed-forward power control algorithm get stable power supply
4 )Support mercury camp, metal halid lamps, dynamic regulation lighting on for graceful start.
5) Commissioning free on site, Easy One-button operation.
6)Proprietary control algorithm to restrain surge voltage on line side
7) Posses comprehensive protection function include default phase, overcurrent, overtemperature, undervoltage and overvoltage etc.
8)Contain 1 channel of analog input interface, 2 channels of analog output interface, 7 channels
of common digital input interface and 4 common output interface.
9) Reserve 2 channels of relay dry contact output for controlling of high-power fan and shutter.
10) Reserve Auxiliary encoder interface which can adjust output power according assembly
line(optional)
11) Reserve outside K-thermocouple input node for closed-loop temperature control(optional).
12) Reserve Rs-485 interface for multi-single chip or PLC control system
四、选型指南 Calalog
2000 系列智能电源型号与技术数据
序号 | 产品型号 | 输出功率 kW | 输出电压 V | 备注 |
1 | HV2000-4T030 | 3 | 300~~650 | |
2 | HV2000-4T060 | 6 | 300~~950 | |
3 | HV2000-4T080 | 8 | 800~~1150 | |
4 | HV2000-4T010 | 10 | 800~~1450 | |
5 | HV2000-4T012 | 12 | 1200~~1700 | |
6 | HV2000-4T016 | 16 | 1450~~1900 | |
7 | HV2000-4T018 | 18 | 1600~~2000 | |
8 | HV2000-4T021 | 21 | 1600~~2100 | |
9 | HV2000-4T025 | 25 | 1700~~2100 |
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4. Catalogs
2000 Series Intelligent Power Model and Technical Data
No. Model Output
Power(kW) | Voltage(V) | ||
1 | HV2000-4T030 | 3 | 300~~650 |
2 | HV2000-4T060 | 6 | 300~~950 |
3 | HV2000-4T080 | 8 | 800~~1150 |
5 | HV2000-4T012 | 12 | 1200~~1700 |
6 | HV2000-4T016 | 16 | 1450~~1900 |
7 | HV2000-4T018 | 18 | 1600~~2000 |
8 | HV2000-4T021 | 21 | 1600~~2100 |
9 | HV2000-4T025 | 25 | 1700~~2100 |
Remark
4 HV2000-4T010 10 800~~1450
5 Wiring Diagram
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六、技术数据
HV1000/2000 产品技术指标及规格
功能单元 | 规格项目 | 参数 |
输入 | 输入电源 | |
输入电压范围 | 根据机型确定 | |
输出 | 输出电压/电流 | 根据机型确定 |
输出频率 | 16kHz | |
控制方式 | 矢量控制 | |
控制特性 | 功率设定分辨率 | 0.1kW |
电流限制 | 通过 PC 上位机或手持盒或 PLC 设定 | |
浪涌抑制功能 | 通过专用算法控制,对网侧输入浪涌电压抑制,实现灯端稳定输出 | |
典型功能 | 待机功能 | 当设备间歇式,设定待机功耗,用于节能场合 |
开机误启动检测 | 上电检测运行状态开关,防止误操作运行 | |
工作时间记录 | 可实现运行中灯管工作时间读取 | |
运行功能 | 外部干触点控制电源启停,适用于并网 PLC 控制 | |
RS485 通讯 | 标准配置 RS485 通讯协议接口,运行、停止命令;参数设置修改;机器状 态读取 | |
同步控制(选配) | 通过监控产线速度,智能动态调整 UV 电源输出功率,实现最优功率配置 | |
控制输入/输 出端口 | 数字输入 | 7 路光耦隔离输入 |
数字输出 | 4 路光耦隔离输出(每路输出≤30mA) | |
继电器控制输出 | 2 路继电器输出(每路输出≤800mA) | |
模拟量输入 | 1 路模拟量输入(0~+10V 电压输入) | |
模拟量输出 | 2 路模拟量输出(0~+20V 电压输出) | |
保护功能 | 过压、欠压、过流、过载、UV 电源过热、缺相等 | |
显示功能 | 标配:八段码 LED 显示;选配:LCD 液晶显示屏显示 | |
环境 | 效率 | 97% |
安装方式 | 壁挂式 | |
防护等级 | IP20 | |
冷却方式 | 风冷 | |
使用场所 | 室内,不受阳光直射,无尘埃、腐蚀性气体、可燃性气体、油雾、水蒸 汽、滴水或盐分等 | |
海拔高度 | 低于 2000 米(2000 米以上降额使用,每升高 100 米降额 1%) | |
环境温度(℃) | -20℃~+55℃(不结冰)(环境温度高于 55℃时降额使用) | |
湿度 | 小于 90%RH,无水珠凝结 | |
大气压力(KPa) | 80kPA~110kPa | |
储存温度 | -40℃~+70℃ |
3T#系列:三相 AC220V 50/60Hz
2T#系列:单相 AC220V 50/60Hz
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功能单元 | 规格项目 | 参数 |
安装方向 | 为了保证 UV 电源的制冷效果,请务必纵向安装 |
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6.Technical Data
HV1000/2000series Technical Specification
Units Items Specification
Input | Input power | 4t# series:3-phase ac380v 50/60hz 3t#series:3-phase ac220v 50/60hz 2t# series:1-phase ac220v 50/60hz |
Input voltage range | According to model | |
Output | Output voltage/current | According to model |
Output frequency | 16khz | |
Control mode | Vector control | |
Control characteristics | Power setting resolution | 0.1kw |
Current limitation | Setting by upper pc/handheld box/plc | |
Surge suppression | Through proprietary control algorithm to restrain surge voltage on line side to make sure stable output of lamp | |
Typical functions | Standby | Setting standby power consumption when in intermittent status for energy efficiency occasion. |
Error start inspection | Checking running status switch when power on to avoid misoperation | |
Time book | Reading working hours of tube | |
Fahrfunktion | External power control with dry contact,which suitable for grid-connected plc control system | |
Rs485 communication | Standard rs485 interface, running、 stop command; parameters setting modification;pc status reading | |
Synchronous control (optional) | Intelligent dynamic adjustment of uv power supply to reach optimal power configuration through monitoring production line speed | |
I/o port | Digital input | 7 opto-couplers isolation input |
Digital output | 4 opto-couplers isolation output(each output≤30ma) | |
Relay control output | 2 relay output(each ≤800ma) | |
Analog input | 1 analog input(0~+10v voltage input) | |
Analog output | 2 analog output(0~+20v voltage output) | |
Protection | Default phase, undervoltage, overvoltage, overcurrent, overload, power source overheating etc. | |
Display | Led screen(optional: lcd screen) | |
Environment | Efficiency | 97% |
Installation | Wall-mounted | |
Protection degree | Ip20 | |
Cooling method | Air cooling | |
Location | Indoor, no direct sunshine, no dust, corrosive gas, flammable gas, oil mist, water vapor, drip or salinity |
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Units Items Specification
Altitude | Under 2000m,(derated use when over 2000m,1% derate for every 100m rising米以上降额使用,每升高 100米降额 1%) |
Ambient temperature (℃) | -20℃~+55℃(no frozen)(derated use when over 55℃) |
Humidity | Less than 90%rh,no water droplets |
Atmospheric pressure (kpa) | 80kpa~110kpa |
Storage temperature | -40℃~+70℃ |
Installation direction | Pls make sure installed vertically to ensure refrigerating effect of uv power. |
Table 7--1
No. | Model | (mm) | (mm) | (mm) | holes length (mm) | holes width (mm) |
Width
Height
Mounting
Mounting
1 HV2000-4T030 430 203 212 410 165
2 HV2000-4T060 430 203 212 410 165
3 HV2000-4T100 470 203 225 450 165
4 HV2000-4T120 535 203 258 515 165
5 HV2000-4T160 555 222 258 540 165
6 HV2000-4T180 555 222 258 540 165
7 HV2000-4T250 600 268 258 580 210
HV2000-4T060 Model outline dimensions
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8、Interfaces and Wiring
HV1000/2000 series interfaces as below:
Table 8-1 HV1000/2000 Interface Summary
Description Specification Type
R/S/T/PE | Mains input | Screw fasten terminal |
OUT U V | UV OUTPUT terminal | Screw fasten terminal |
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I/O | Common digital I/O terminal | connector |
PLC | PLC control terminal | connector |
HMI | Hand box terminal | RJ45 |
RS485 | RS485 interface | connector |
Green European
Green European
8.1 Main Power Terminals Function
Main power terminals include AC input terminal RST and light output terminal UV, show
as below:
Table 8-2 Main Power Terminals
Category Definition Description Remarks
4T:3-phase 380V input 3T: 3-phase AC220V input 2T:1-phase AC220V input | R | R-phase input | Power input |
S | S-phase input | ||
Earthing | PE | Earthing | Earth wire |
300V~~2300V output | U | 300V~~2300V output | Connect UVlight |
- | |||
V |
NOTE:
1. Start connection after 10 minutes of outage
2. Pls make sure digital power PE terminal was already grounding
3. Do not install Power Factor Correction Controller and surge absorber.
8.2通用数字量输入/输出端子
HV1000系列预留了 2路继电器输出和 2路数字量输入;
HV2000系列预留了 2路继电器输出、4路数字量输入和 2路数字量输出;
端子类型见下图:其中左边为 pin1。
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8.2 Common Digital I/O Terminals
HV1000 series reserve 2 channels of relay dry contact output and 2 channels of digital
inputs.
HV2000 series reserve 2 channels of relay dry contact output, 4 channels of digital input
and 2 channels of digital outputs.
terminals type show as below, left side is pin1.
Terminals details show as below:
Table 8-3 Common Digital I/O Terminals
Pin Descrip
(i
t n
io
te
n
rnal source)
Remark
1 +24vpower output
2 0v(com.)
3 | Fan control relay normally open contact1 (isolation contact) |
4 | Fan control relay normally open contact2 (isolation contact) |
5 | Tp output normally open contact 1 (isolation contact) |
6 | (isolation contact) |
() | Only hv 2000series |
10 | External troubleshooting input (active low ) |
7 Reserve
8 Reserve
9 Photoelectric switch inputand com11 Reserve
12 Reserve
Schematic diagrams show as below:
Table 8-4 Common digital I/O terminal schematic diagrams
No. Type Circuit diagram Remark
1 | Relay output | 24V-FAN-RLY RLW11/RLD21 RLW11/RLD21 |
RLW11/RLD21
4
3
1 2
13 Reserve
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2 | Digital input Source input | 3 21 3 12 DI1/2/3/4 12 43 DI1/2/3/4 +24V | Hv1000 series reserve 2 interface,di1/2 |
3 | Digital output source output | 2 12 DO1/2 | Hv2000series exclusive |
1
3
21
DO1/2
5.6K 1/4W ±5%
43
+24V
8.3 CONTROL TERMINAL
该端子主要用于控制数字电源运行,并对外输出电源本身状态,可很方便通过
外围电路或 PLC 快速实现对数字电源正常使用。
端子类型见下图:其中左边为 pin1。
8.3 Control Terminals
These terminals used for digital power operation controlling, and power state output,
digital operation can be conveniently controlled through peripheral circuit and PLC
terminals details show as below:
Table 8-5 Main Power Wiring Terminals
Pin Description Remark
1 | +10v( analog voltage input reference point) |
2 | Power analog voltage input terminal (0- 10v) |
4 | Current feedback (analog voltage available,1a=0.5v) |
5 Com
6 Power on input(link to com)
7 Standby signal input(link to com)
8 Reserve
9
10 Reserve
Reserve
11
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Table 8-6 Control Terminals Diagrams
No. Type Circuit diagram Remark
1 | Analog input | COM PST PST 3 12 COM +10V 65 7 | |
2 | Analog output | COM VL/IL VL/IL 65 7 | |
3 | Digital input Source input | 3 21 3 12 STR/STB/CLR 12 43 STR/STB/CLR +24V | |
4 | Digital output Source output | 2 12 FLT/RDY | |
5 | K thermocouple input | 75 8 5 7 6 +5V-COM COM COM K+ K+ | Hv2000series exclusive |
1
3
21
FLT/RDY
43
+24V
MAX662 TN.C SCK VCC
4
3 T+ SOMI CS GND
1
8.4 Handheld box interface
该接口用于调试专用手持盒连接电缆接口。其中 HV1000 系列为传统式手持盒;
HV2000 为 LCD 屏调试手持盒。接口采用 RJ45 标准网口,示意图如下:
8.4 Handheld Box Interface
This interface used for commissioning of dedicated ZSSY interface, HV1000 is traditional
style, HV2000 is LCD style. The interface adopt RJ45 standard interface as follow:
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8.5 RS485 Communication Interface
RS485 interface adopt green European terminals as below, left is pin1.
Table 8-7 RS485 Interface Definitions
Pin Definition Description Remark
1 | H | Rs485 +input |
2 | L | Rs485 - input |
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九、通讯协议
HV1000/2000 系列电源采用标准 MODBUS 协议,支持 03(H)读取多个保持寄存器
和 06(H)写入单个寄存器两个功能码。物理层采用标准的 RS485 接口。
本协议适用于 HV1000/2000 系列数字电源与应用设备及附件间的通讯。
9. Communication Protocol
HV1000/2000 series adopt standard MODBUS protocol, which has 2 function code, 03(H)
that read Multiple Holding Register and 06(H) Preset Single Register. Physical layers use
standard RS485 interface.
The protocol is the same with communication between HV1000/2000 series power and
application apparatus and accessories.
9.1 协议概述
应用协议层:
物理接口层:RS485(458 配置:波特率 9600,8 位数据位,无效验,1 位停
止。)
特殊规定:本应用中对数据帧的起始条件追加约束规定:各数据帧的起始间隔
时间大于 3.5 个字节传输周期(标准),但最小间隔时间不得小于 0.5mS。
应用数据单元 ADU 数据格式如下表:
表 9-1 HV1000/2000 系列 ADU 定义
应用数据单元 ADU | |||||||
地址 | 功能代码 | 数据 1 | …… | …… | 数据 N | CRC 低位 | CRC 高位 |
协议数据单元 PDU |
1、数据格式采用 MODBUS-RTU 标准格式,其中地址和功能代码各占一个字节
(1BYTE),16 位(2BYTE)数据中,高位在前,低位在后。
2、每帧数据(ADU)最大容量为 256 字节(256BYTE),包括地址位和 CRC 校验
位。
9.1 Protocol Introduction
Application protocol: MODBUS-RTU
Physical Interface:RS485(485: bps9600,8 data bits, none, 1 stop)
NOTE: The application add constraint qualification to initial condition of data frames :the
initial interval time between data frames must over 3.5 bytes transmission cycle
(standard),while minimum interval time also over 0.5ms.
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Application Data Unit ADU data format as below:
Table 9-1 ADU Definition of HV1000/2000series
Adu
Address | Function code | Data 1 | …… | …… | Data n | Crc low order | Crc high order |
Protocol data unit pdu |
occupy 1 byte respectively, MSB first in 2 bytes data,
2. Each ADU full capacity is 256 bytes, which include address bit and CRC check bit
协议数据单元 ADU 数据格式如下表:
Table 9-2 HV1000/2000 系列 PDU 定义
协议数据单元 PDU | |
80H+功能代码 | 异常代码(01~~08) |
律:
1、外设对数字电源查询或写入以字 2BYTE 为单位;
2、数字电源对外设查询或写入以字节 1BYTE 为单位;
3、子功能代码以字 2BYTE 为单位;
4、异常应答以字节 1BYTE 为单位。
2) Protocol data unit PDU data format as below:
Table 9-2 PDU Definition of HV1000/2000 Series
Pdu
80h+function code Exception code
() |
1 Peripherals request query or write in digital power in 2 bytes.
2 Digital power query or write in peripherals in 1 byte.
3 Subfunction code in 2 bytes.
4 Exception response in 1 byte
9.2 协议操作
本协议包括外设和数字电源间查询(03H)和写入(06H)操作。为方便理解,
现规范如下:
查询(功能码 03H):外设对数字电源进行查询,以字 2BYTE 为单位,且数字
电源对外设应答以字节 1BYTE 为单位;
写入(功能码 06H):外设对数字电源进行写入,以字 2BYTE 为单位,且数字
电源对外设应答以字节 1BYTE 为单位;
9.2 Protocol Operation
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The protocol includes query(03H) and write(06H) between Peripherals and digital
powers. To facilitate understanding, take regulation as follow:
Query(function code 03H):peripherals query digital power in 2 bytes,and digital power
response in 1 byte.
Write (function code 06H): peripherals write in digital power in 2 bytes,and digital power
response in 1 byte.
9.2.1 查询操作
外设请求查询数字电源命令格式:
功能码 | 1 BYTE | 03H |
起始地址 | 2 BYTE | 0~~FFH |
寄存器数 N | 2 BYTE | 1~~7DH(1~~125) |
功能码 | 1 BYTE | 03H |
字节数 | 1 BYTE | 2*N (N 是读取数字电源寄存器数量) |
寄存器数值 | N*2 BYTE | N:外设查询寄存器数量 |
Peripherals request query command format
Function code 1 byte 03h
Initial address | 2 bytes | 0~~ffh |
Registers value n | 2 bytes | 1~~7dh (1~~125) |
Function code 1 byte 03h
Number of bytes | 1 byte | 2*n (n: number of readings of digital power registers) |
Registers value | N*2 byte | N:number of enquiry registers by peripherals |
外设请求写入数字电源命令格式:
功能码 | 1 BYTE | 06H |
寄存器地址 | 2 BYTE | 0~~0FFFFH |
寄存器数值 | 2 BYTE | 0~~0FFFFH |
功能码 | 1 BYTE | 03H |
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字节数 | 1 BYTE | 2*N (N 是读取数字电源寄存器数量) |
寄存器数值 | N*2 BYTE | N:外设查询寄存器数量 |
Peripherals request to write to digital power command format
Function code 1 byte 06h
Registers address 2 bytes 0~~0ffffh
Registers value 2 bytes 0~~0ffffh
Digital power response written query result format
Function code 1 byte 03h
Number of bytes | 1 byte | 2*n (n: number of readings of digital power registers) |
Registers value | N*2 byte | N:number of enquiry registers by peripherals |
当外设检测到数字电源返回信息的地址正确,功能码正确,但数据不符合
MODBUS-RTU 要求时,会回复地址位 8000H 的错误代码。
异常代码 | |
代码 | 故障说明 |
01 | 地址不合法 |
02 | CRC 校验错误 |
03 | 参数不合法 |
04 | 当前状态下命令无效 |
05 | 只读参数,拒绝写入 |
06 | 只写参数,拒绝读取 |
07 | 无权限 |
08 | 未知错误 |
When peripherals found correct address and function code but incorrect data format from
MODBUS-RTU by digital powers’ returning, will reply error code 8000H of address bit.
Abnormal Code
code Trouble shooting
01 Illegal address
02 CRC error
03 Illegal parameter
04 Invalid command in current state
05 Read-only, writes rejected
06 Writes only, read rejected
07 No permission
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08 Unknown error
9.2.4 通信参数的地址定义
9.2.4.1 数字电源参数地址分布 06(H)支持的寄存器
寄存器定义 | 寄存器地址空间 (十六进制) | 单位 | 备注 |
操作命令 | 1000(H) | 0:关机 1:开机 | |
功率设定 | 1001(H) | % | 输出功率设定值(额定 功率的百分比) |
待机命令 | 1002(H) | 0:正常模式 1:待机模式 | |
灯管运行时间 | 111C(H) | 小时 | 灯管运行的时间,写 0 可清除 |
故障信息 | D007(H)或 D008(H) D00A(H) | 返回值为 0 表示无故障 |
9.2.4.1 Address Distributing Of Digital Power Parameters
Supported Registers Of 06(H)
Register
Definition | Space(HEX) | ||
operating command | 1000(H) | 0:ON 1:OFF | |
Power setting | 1001(H) | % | Output Power set value (rated power percentage) |
command | 0:run 1:standby | ||
Tube running time | 111C(H) | h | Tube running time,write 0 to clear |
Failure information | D007(H)orD008(H) D00A(H) | Return 0 means no fault |
Unit Remark
Standby
1002(H) 9.2.4.1.2 数字电源状态监控一览表 03(H)支持的寄存器
NO. | 项目 | 单位 | 地址 | 备注 |
数字电源当前输出功率 | kW | D000H | 通讯 10 倍量化 | |
数字电源当前输出电流 | A | D001H | 通讯 10 倍量化 | |
数字电源当前输出电压 | V | D002H | ||
NTC1 温度 | ℃ | D003H | 通讯加 50℃偏置 | |
热电偶温度 | ℃ | D004H | 通讯加 50℃偏置 | |
NTC2 温度 | ℃ | D005H | 通讯加 50℃偏置 |
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运行状态 | D006H | 0:停机 1:激发 2:预热 3:运行 4:待机 5:故障 |
故障状态 1 | D007H | |
故障状态 2 | D008H | |
功率设定 | % | D009H |
故障状态 3 | D00AH | |
灯管运行时间 | h | D011H |
No. Description Unit Address Remark
Digital power output power | kW | D000H | Quantization |
Digital power output current | A | D001H | Quantization |
NTC1 temperature | ℃ | D003H | 50℃ more offset for communication |
thermocouple temperature | ℃ | D004H | 50℃ more offset for communication |
NTC2 temperature | ℃ | D005H | 50℃ more offset for communication |
Running status | D006H | 0:stop 1:arouse 2:preheat 3:run 4:standby 5:fault | |
Malfunction 1 | D007H | ||
Power setting | % | D009H | Output Power set value(rated power percentage) |
Tube running time | H | D011H | Tube running time,write 0 to clear |
communication 10 times
Digital power output voltage V D002H
Malfunction 2 | D008H |
Malfunction 3 | D00AH |
NO. | 故障定义-故障状态 1 D007(H) |
故障定义 | 位 |
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模块 ID 错误 | Bit0 |
输入欠压 | Bit1 |
AC 继电器未闭合 | Bit2 |
缺相 | Bit3 |
预留 | Bit4 |
IGBT 过温 | Bit5 |
输出软件过流 | Bit6 |
预留 | Bit7 |
散热器过热 | Bit8 |
存储器故障 | Bit9 |
锁死 | Bit10 |
预留 | Bit11 |
硬件故障 | Bit12 |
预留 | Bit13 |
开机键位置故障 | Bit14 |
生产信息未写入 | Bit15 |
NO. | 故障定义-故障状态 2 D008(H) |
故障定义 | 位 |
预留 | Bit0 |
BUCK 自检错误 | Bit1 |
预锁 | Bit2 |
自检未完成 | Bit3 |
BUCK 过流 | Bit4 |
预留 | Bit5 |
预留 | Bit6 |
预留 | Bit7 |
预留 | Bit8 |
预留 | Bit9 |
预留 | Bit10 |
预留 | Bit11 |
预留 | Bit12 |
预留 | Bit13 |
预留 | Bit14 |
预留 | Bit15 |
NO. | 故障定义-故障状态 3 D00A(H) |
故障定义 | 位 |
功率异常 | Bit0 |
灯管故障 | Bit1 |
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灯管灭灯 | Bit2 |
预留 | Bit3 |
预留 | Bit4 |
预留 | Bit5 |
预留 | Bit6 |
预留 | Bit7 |
预留 | Bit8 |
预留 | Bit9 |
预留 | Bit10 |
预留 | Bit11 |
预留 | Bit12 |
预留 | Bit13 |
预留 | Bit14 |
预留 | Bit15 |
No. Fault Definition-Description 1 D007
() | |
Fault Definition | Bit |
module ID error | Bit0 |
Under voltage protect | Bit1 |
AC relay unclosed | Bit2 |
Phase Loss | Bit3 |
Reserved | Bit4 |
IGBT overtemperature | Bit5 |
Output software Overcurrent | Bit6 |
Reserved | Bit7 |
memory fault | Bit9 |
deadlock | Bit10 |
Reserved | Bit11 |
Hardware fault | Bit12 |
Reserved | Bit13 |
power button location fault | Bit14 |
production information unwritten | Bit15 |
No. | Fault Definition-Description2 D008(H) |
Fault Definition | Bit |
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Reserved Bit0
BUCK Checksum Error | Bit1 |
pre-locking | Bit2 |
Self-checking unfinish | Bit3 |
BUCK overcurrent | Bit4 |
Reserve | Bit5 |
Reserve | Bit6 |
Reserve | Bit7 |
Reserve | Bit8 |
Reserve | Bit9 |
Reserve | Bit10 |
Reserve | Bit11 |
Reserve | Bit12 |
Reserve | Bit13 |
Reserve | Bit14 |
Reserve | Bit15 |
No. | Fault Definition-Description 3 D00a(H) |
Fault Definition | Bit |
Output power abnormal | Bit0 |
tube fault | Bit1 |
Tube lighting-off | Bit2 |
Reserve | Bit3 |
Reserve | Bit4 |
Reserve | Bit5 |
Reserve | Bit6 |
Reserve | Bit7 |
Reserve | Bit8 |
Reserve | Bit9 |
Reserve | Bit10 |
Reserve | Bit11 |
Reserve | Bit12 |
Reserve | Bit13 |
Reserve | Bit14 |
Reserve | Bit15 |
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10.1 电源配置 LCD 液晶屏手操盒 HMI
手操盒 HMI 界面如图:
表 10-1LCD 屏信息说明
NO | 名称 | 说明 | 备注 |
1 | 状态查询 | 进入后可查询当前电源工作状态,包括灯电流/电 压/运行功率等信息。 | |
2 | 参数设置 | 进入后设置电源各种运行参数,包括灯电流/电 压/运行功率/灯管类型/485地址等参数。 | 建议客户仅需设置灯管类 型,和 458 地址, |
3 | 故障查询 | 进入后可查询当前电源故障状态。 | |
4 | 关于 | 进入可查询电源出厂的相关信息。 |
No Definition Description Remark
1 | Status enquiry | Check power working state, include current/voltage/power etc. | |
2 | Parameters setting | Set working parameters include current//voltage/power/tube type/485 address etc. | It is suggested to set tube type and 485 address only |
4 about Check factory version
10.2 运行状态灯
表 10-2 运行状态灯说明
名 称 | 说明 | 显示情况 | 状态说明 | 备注 |
状态 | 颜色 |
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STR | 运行状态指示灯 | 灭 | 电源处于关机状态 |
亮 | 绿色 | 电源处于正常点灯运行状态 | |
MOD | 运行模式指示灯 | 灭 | 电源处于关机状态 |
亮 | 绿色 | 电源处于正常点灯运行状态 | |
黄色 | 电源处于待机状态 | ||
STA | 故障状态指示灯 | 灭 | 电源处于关机状态 |
亮 | 绿色 | 电源处于正常点灯运行状态 | |
红色 | 电源处于故障状态 |
Table 10-2 Running Status Lamp Description
Definition Description Situation Status Remark
Status Color
STR | Status lamp |
MOD | Mode lamp |
on | |
STA | Fault lamp |
on |
on off | green running |
off | |
green running yellow standby | |
off | off |
green running | |
red | fault |
表 10-3功能键说明
NO
符号 | 名称 | 功能说明 | 备注 |
1 | 启动/点灯按钮 | 按下该按钮电源开始点灯 | |
2 | 停机/灭灯按钮 | 按下该按钮电源停止工作 | |
3 | 正常运行按钮 | 该按钮使电源从待机状态切换到正常工 作状态 | |
4 | 待机状态按钮 | 该按钮使电源从正常工作状态切换到 低能耗待机状态 | |
5 | 模式/确定功能按钮 | 按下该按钮表示进入功能选择模式或者 在参数设置时表示设置完成确认退出 | |
6 | 上翻/增加功能按钮 | 菜单上翻页面或者在参数设置是表示数 值增加功能 |
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7 | 下翻/减少功能按钮 | 菜单下翻页面或者在参数设置是表示数 值减少功能 |
8 | 左移/返回功能按钮 | 返回上一层目录或者参数设置是表示左 移位数功能;主页面下面每按一次功能 减少 1%(最少 20%) |
9 | 右移功能按钮 | 参数设置是表示右移位数功能;主页面 下面每按一次功能增加 1%(最大 100%) |
Table 10-3 Function Button Introduction
NO. Symbol Definition Description Remark
1 | Start/lighting on | Press to start the power |
2 | Stop/lighting-off | Press to stop the power |
3 | running | Press to switch the power from standby to running |
4 | Standby | Press to switch the power from running to standby |
5 | Mode/ENTER | Press to enter function selection mode/ complete setting and confirming |
6 | Turn on/increase | Turning up / increase value when parameters setting. |
7 | Turn down/decrease | Turning down /decrease value in parameters setting |
8 | Left shift / back | Back to previous level / left shift in parameters setting, 1% decrease for each press (20% max) |
9 | Right shift | Right shift in parameters setting, 1% increase for each press (100% max) |
一。状态查询(是读出内部参数)status Enquiry:
D-01输出电压 (0V)
D-02输出电流 (0.0A)
D-03输出功率 (0.0KW)
D-04散热器温度 (0℃)
D-05热电偶温度 (0℃)
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D-06整流电压 (0V)
D-07 BUCK电压 (0V)
D-08占空比 (0.0%)
D-09 485地址 (1)
D-10灯管类型 (汞灯)
D-11控制方式 (功率控制)
D-12锁状态 (未锁死)(无效)
D-13带锁计时 (0)
D-14灯管计时 (0)
D-15灯管总计时 (0)
二。参数设置 parameter setting
P1.01控制源 1 RS485. 0模拟量。P1.01 Locus of control 1: RS485. 0 analog
P1.02 485地址 1---127 P1.03最大功率 3KW---30KW P1.04待机功率 一般在 30% P1.05运行功率 0%---100% P1.06开风机延时 单位(秒 S) P1.07关风机延时 单位(分 M) P1.08光电检测 0否 1是 P1.09超时时间 单位(秒 S) P1.10灯管类型 0稼灯 1汞灯 P1.11稼灯管压 (1400V) | P1.02 485 address 1—127 P1.03 max power 3KW---30KW P1.04 standby power: normally 30% P1.05 service rating 0%---100% fan start delay: (s) fan close delay: photoelectric detection: 0No 1Yes overtime (s) Tube type: 0 Gallium lamp 1 mercury lamp Gallium lamp voltage:(1400V) |
P1.12解锁 锁状态:无效 (密码:00000)unlock lock status: invalid(passoword:00000) | |
P1.13清除时间 (0) P1.14加锁 0:是 1:否。 P1.15语言 0:英文 1:中文。 P1.16蜂鸣器使能 0:否 1:是。 三。故障查询 troubleshooting | cleanout time(0) Lock: 0yes 1No Language: 0 English 1 Chinese Buzzer : 0No 1Yes |
Troubleshooting-1/1(Chineseexpression when out of order)
四。关于 About
1.产品型号:product model:
2.电源软件版本。Power Software version
3.键盘软件版本。Keyboard software version
4.生产日期。Production date
5.序列号。(五位数)serial number(5 digit):
11. Handheld Box Setting Parameters
1 Status Enquiry (Read Internal Parameters)
D-01 output voltage(0V)
D-02 output current(0.0A)
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D-03 output power(0.0KW)
D-04 radiator temperature(0℃)
D-05 thermocouple temperature(0℃)
D-06 rectified voltage(0V)
D-07 BUCK voltage(0V)
D-08 duty ratio(0.0%)
D-09 485 address(1)
D-10 tube type(mercury lamp)
D-11 control mode(power control)
D-12 lock state(unlock)(invalid)
D-13 lock time(0)
D-14 tube time(0)
D-15 tube total time(0)
2 Parameter Setting
P1.01 Locus of control 1: RS485. 0 analog
P1.02 485 address 1—127
P1.03 max power 3KW---30KW
P1.04 standby power: normally 30%
P1.05 service rating 0%---100%
P1.06 fan start delay: (s)
P1.07 fan close delay(min):
P1.08 photoelectric detection: 0No 1Yes
P1.09 overtime (s)
P1.10 Tube type: 0 Gallium lamp 1 mercury lamp
P1.11 Gallium lamp voltage:(1400V)
P1.12 unlock lock status: invalid(passoword:00000)
P1.13 cleanout time(0)
P1.14 Lock: 0yes 1No
P1.15 Language: 0 English 1 Chinese
P1.16 Buzzer : 0 No 1Yes
3 Troubleshooting
广州市华运科技有限公司
Guangzhou Huayun Technology Co. , Ltd.
32
1) Troubleshooting-1/1(Chinese expression when failure)
4 About
1) product model:
2).Power Software version
3). Keyboard software version
4). Production date
5). serial number(5 digits):